The skilled labor shortage remains a leading concern among manufacturers throughout the U.S.—and as more companies embrace Industry 4.0, the demand for workers with advanced technology skills will continue to rise. A 2024 study predicts that as many as 3.8 million positions will open in U.S. manufacturing before 2033, and that half of these positions may go unfilled if the talent challenge remains unsolved.
Let’s talk about some of the causes of the labor shortage in the industry and what’s being done to address this critical issue.
Factors Contributing to the Labor Shortage
The U.S manufacturing sector has experienced a shortage of workers across all skill levels for the last several years. Below are some factors contributing to the shortage, according to Manufacturing Today:
- The retirement of high numbers of baby boomers.
- Shifting career preferences amongst younger generations.
- Economic disruptions from the Covid-19 pandemic causing workers to seek more job flexibility and security.
- Regional disparities as rural areas struggle to attract skilled workers due to a lack of infrastructure, education systems, and resources.
The Skilled Labor Shortage or “Skills Crisis”
Most recently, the advent of Industry 4.0 has increased the need for employees with technology-focused expertise in areas such as AI, cybersecurity, data analytics, robotics, and additive manufacturing. According to the National Association of Manufacturers (NAM), the demand for certain skilled workers—including statisticians, data scientists, logisticians, engineers, computer and information systems managers, software developers, and industrial maintenance technicians—will continue to rise over the next several years. However, there aren’t currently enough qualified applicants to fill these roles. This phenomenon, combined with the causes listed above, is a major contributing factor to the skills gap issue facing the industry.
Potential Solutions to the Skilled Labor Shortage
- Automation: The automation of manufacturing tasks and processes reduces reliance on human workers and helps improve the efficiency of operations. While automation can certainly improve speed and productivity, the adoption of innovative technologies requires employees with the specialized skills needed to operate them.
So, what is being done to develop and acquire the talent with these specialized skillsets?
- Education Solutions: Collaborations between local high schools, post-secondary institutions, and employers are helping to prepare students for careers in advanced manufacturing by equipping them with critical industry-specific skills and creating direct talent pipelines to jobs. For example, Ivy Tech in Indiana offers college credits and credentials to high school students through dual credit and enrollment programs, many in career and technical education (CTE) fields. Students can earn manufacturing certifications recognized by national industry associations such as the American Welding Society (AWS), National Institute for Metalworking Skills (NIMS), and the Smart Automation Certification Alliance (SACA)—free of charge. Ivy Tech partners with employers in Indiana to offer graduating students entry-level manufacturing roles.
- Apprenticeships, Internships, and University Partnerships: Internships, apprenticeships, and partnerships with higher education institutions all represent opportunities for manufacturers to establish a talent pipeline of highly skilled and qualified students—many trained on the latest technologies—to fill critical roles at their companies.
- In-house Training Initiatives: In addition to recruiting skilled workers, many manufacturers are focusing their efforts on developing talent from within. In-house training programs aim to upskill and reskill the current workforce in areas such as robotics, AI, and advanced data analytics. Upskilling existing employees saves employers the time, energy, and costs associated with hiring new workers.
- Workplace Culture and Incentives: Maintaining a positive workplace culture is another way to attract and retain high-value employees. Incentives such as flexible work arrangements, an emphasis on work-life balance, career development opportunities, and employee wellness programs can all make a company much more attractive to talented prospective employees.
Let Us Help
Tackling the skilled labor shortage in manufacturing will require a combination of technology solutions, educational partnerships, training initiatives, and retention efforts. While you work to implement your own solutions to the skilled labor challenge, let RBT CPAs handle all of your accounting, tax, audit, and advisory needs. Contact us today to find out how we can be Remarkably Better Together.













